Turnkey Sterile Medical Device Packaging Solutions

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medical device packaging

Turnkey Sterile Medical Device Packaging and Sterilization Solutions

Our turnkey packaging services are ideal for sterile surgical and procedure kits where multiple components are packed together and lot control and traceability are of the highest importance. Our packaging processes are validated and we have a long track record of exceptional on-time delivery. We specialize in medical device contract manufacturing of both small and medium volume products.

We offer a full range of medical device outsourcing solutions includingmedical device package design and validation, managing sterilization from protocol development, publishing final test results, and managing the ongoing sterilization process, including laboratory testing. We offer in-house medical device EtO sterilization as well as “single release” where no validation is required.

In-House Thermoforming

We provide better quality medical device contract packaging services because we control the thermoforming process of the packaging trays. We pride ourselves on our unparalleled ability to work with heavy gauge and other difficult materials such as polycarbonate. Our thermoformed packaging capabilities include post-forming fabrication to manufacturing thermoformed packaging with vents, handles, locking tabs, and welded internal components. We also provide customized trays to support specialized lyophilization processes.

Broad Array of Formats

J-Pac Medical performs cleanroom assembly and packaging sterile devices in eleven class 7 and 8 clean rooms. Formats include Form Fill SealTray/LidBags, and Foil Pouches. We also specialize in gas flushing and dry room packaging.

Case Study: Packaging Design Optimization

The Challenge

A Cardiovascular Device Company came to J-Pac Medical with a request to establish a contract packaging capability in the United States. The existing packaging flow had been established in Europe, as was the package design.

Our Solution

As part of the overall transfer, J-Pac proposed a total redesign of this existing package to reduce the overall footprint, as well as downgauge all packaging materials.

The Results

In addition to reducing the overall footprint and down-gauging packaging materials, our redesigned package also enabled a 40% increase in Eto Sterilization throughput. Freight gains were also realized.


medical device packaging