J-Pac offers a one-stop solution for assembly, packaging, and sterilization of biomaterial-based devices.

Biomaterial Capabilities:

  • Sourcing medical-grade USP Class VI textiles including weaves, braids, mesh, knits, non-wovens and resorbables
  • Design support and rapid prototyping
  • In-house converting processes for forming, shaping, particulate-free cutting, scouring, sewing, ultrasonic welding, heat welding, tipping and bonding
  • Custom in-house tooling
  • Cleanroom assembly
  • Packaging design, validation and sterilization
  • Supply chain management
  • 3D anatomical shape forming, unique textile geometries and textile edge treatment techniques
  • Quality management, tracking, reporting and validation
  • Solvent scouring
  • Low-humidity Class 7 dry room environment for resorbable implant packaging
  • EtO, gamma, VHP, autoclave and other sterilization capabilities
Textile Clean Room Video Oven

Biomaterial Applications:

  • Soft tissue repair resorbable implants
  • Hernia repair
  • Cardiovascular implants
  • Sports medicine textiles
  • Dental membranes
  • Biomedical filtration textile meshes
  • Tissue scaffolds
  • Allograft processing
  • Surgical mesh
  • Suture anchors
  • Catheter tubulars

Unique capabilities to extend shelf life of Biomaterials:

  • Dry room processing reduces degradation
  • In-house low-temperature sterilization eliminates environmental exposure time
  • Custom Sterilization cycles with pulse vacuum
  • Post sterilization vacuum drying

Custom Allograft processing textiles for tissue banks

J-Pac custom-fabricates mesh bags and filters for tissue bank allograft processing.

Our superior fabricated mesh bags and filters are manufactured and sterilized to the highest quality standards to decontaminate and prepare allograft products for implantation.

Speak with a J-Pac engineer

Let's get started

Clear the way for a faster, easier product launch. Talk to a J-Pac engineer about your project requirements and timeline today.